Our Work
Municipal and Institutional
PLC and SCADA Standardization and Support Contract
Tampa, FL
Developed the county PLC and SCADA standards library, pairing VTScada graphic genies with ControlLogix function blocks in a distributable format. The county hands the package to any integrator at the start of a project, which keeps the automation consistent across over a dozen facilities.
Water Treatment Facility SCADA Conversion
Tampa, FL
Updated and streamlined the plant control system, applying the county SCADA standards we had written. Through the conversion, 178 operator interface screens were reduced to 26. Scope covered ControlLogix and SLC500 programming, Vijeo Citect, Modbus, trending, startup support, and operator training.
Water Treatment Plant Load Management
Tampa, FL
A SCADA monitoring and control package giving operators remote access to the MCC. Included drawing development, PLC panel fabrication, PLC, SCADA, and Modbus programming, system integration, startup support, and operator training.
County Jail Membrane Conversions
Kissimmee, FL
Converted the existing membrane control system for prison cell intercoms and doors to an Aveva HMI & SCADA operator interface driven by a CompactLogix controller. Included conversion drawings, fabrication of two PLC enclosures, RSLogix 5000 and Aveva programming, IO checkout, startup support, and operator training.
Phosphate and Mining
SAP123 Rockwell Smart MCC Conversion
Mulberry, FL
Programming and startup support for the conversion of a conventional MCC to four Rockwell Smart MCCs containing E3 smart relays. Hardwired controls came out and the relays now communicate over Ethernet to a ControlLogix processor and an Emerson Delta V DCS.
Clarification Smart MCC Conversion
Mulberry, FL
A conventional MCC previously run by a PLC5 and hardwired controls became a Rockwell Smart MCC with 72 E3 relays on Ethernet, reporting to both a ControlLogix processor and the plant Delta V DCS.
Animal Feed Ingredients Control System Conversion
Mulberry, FL
Converted the Animal Feed Ingredients plant from Moore controllers to ControlLogix with a Factory Talk SE HMI and SCADA system. The conversion ran over 12 months and included a number of plant startups.
Di-ammonia Phosphate Plant II Controls Conversion
Mulberry, FL
Converted DAP2 from Moore controllers to ControlLogix with Factory Talk SE. The work ran over 18 months and included multiple startups across both the East and West DAP2 plants.
Nexfos Control System Implementation
Mulberry, FL
Modified the control system at the Animal Feed Ingredients plant to give it the capability to manufacture the newly formulated Nexfos product. Included control system integration, HMI and ControlLogix programming, IO checkout, startup support, and operator training.
Magnesite Mine and Process Facility Control System
Medinah, Saudi Arabia
Built the control system for a magnesite mine and process plant, covering SCADA development, PLC programs, shop testing, factory acceptance testing, technical training, and remote support. Deliverables included the SCADA system with remote touchscreens, a server cabinet, a PLC control cabinet, and technical documentation.
Food and Beverage
Schneider Caser Number 2 PLC Conversion
Dunedin, FL
Removed and replaced the existing TI PLC on the Schneider quart caser with a CompactLogix processor and associated IO. Scope included the PLC hardware, programming, electrical schematics, and startup support.
Cryovac Vision System
Dunedin, FL
A vision system between the caser and the PolyPak shrink wrapper that detects exposed piercer tubes and tips after the case is sealed, cutting the customer complaints caused by juice leaking through a finished pallet. Built on a Keyence vision sensor system, including camera mounting hardware, programming, IO checkout, drawings, and training.
Continuous Dough Mixer Upgrade
Fort Myers, FL
Replaced the dough mixer PLC with a ControlLogix processor and a Factory Talk View SE HMI. Scope covered all control system hardware, HMI and PLC programming, electrical drawings, IO checkout, system conversion, startup support, and operator training.
Line Equipment Upgrades
Multiple facilities
Provide PLC, SCADA, Networking Support for the modernization of fillers, labelers, packers, conveyors, palletizers, and associated inspections systems. Additionally, implementation of standardization across all lines for multiple facilities. Provide all checkout, testing, startup, and training.
Production Line Optimization
Multiple facilities
Provide Programming and Networking support for all aspects of the production line optimization, production reporting, and all other production OEE / KPI metrics.
Brewing
Ammonia Condenser Expansion
Tampa, FL
Operator interface and PLC programming for an expansion of the ammonia cooling system to eight condensers, covering cooling fans and pumps, PIDs, tank level controls, advanced pump controls, trending, and an assortment of field instrumentation.
Medical Devices
HAMO Surgical Parts Washer Controls
Eight locations nationwide
Removed proprietary controls from HAMO surgical parts washers and replaced them with standardized CompactLogix controllers and HMI components. Twelve machines were converted across eight locations, including electrical schematics, installation, programming, startup support, and training at each site.
Six Sigma Visualization
Eight locations nationwide
A visual and audible system of lights, clocks, and music boxes that signals which stage each parts sterilizer is in, so operators can prepare the next cart move. Delivered crated as hardware, fabrication, programming, and electrical schematics, with the customer handling final installation.
Packaging and OEM
ES6500 Stacker Control System
Winston Salem, NC
Controls design, fabrication of control and drives panels, programming, integration, startup, and training for a high speed machine that collates and stacks juice cartons at 1,000 per minute.
Oil and Gas
Green Field Petroleum Plant
San Diego, Venezuela
Complete install, design review, programming, startup, and training for a plant brought up in phases to a final production of 250,000 barrels per day, with 30 remote wells. The plant includes a high pressure separator, four dehydration trains, heaters, gas wells, a flare system, gas compression, gas blanketed storage tanks, and ABB-Stahl turbine systems. After startup the work shifted to training local personnel on the control system and daily operations.
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